Best Activated Carbon Face Masks and Filter Inserts – Buying Guide

activated carbon face masks and filter inserts

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Activated carbon face masks and filter inserts are in demand because of the current global pandemic. People are buying face masks at an unprecedented rate. People are wearing face masks to help protect against hazardous airborne particles, most especially if they are living in an environment where pollution and irritants are commonplace. Moreover, people also wear face masks during flu season to help prevent the transmission of viruses and bacteria.

What is the Best Activated Carbon Face Mask?

The best activated carbon face mask has high-quality and tightly-woven materials. It should also be breathable and comfortable to wear. Moreover, the face mask should fit snuggly into your face. Choose an activated carbon face mask with filter inserts for an added layer of protection.

This specific productOpens in a new tab. is our choice. The mask is made of Nylon which offers excellent permeability. It has a thick and full Carbon fiber filter which makes the filter layer more clean and sanitary. The face mask is comfortable, breathable, and good to wear in hot weather.

It can be challenging to keep your distance in public settings such as the grocery store or pharmacy, so the CDC recommendsOpens in a new tab. that the general public should wear cloth face coverings. The reason for this is to slow the spread of Coronavirus, especially in places with high community transmission. These kinds of masks are an alternative for medical masks. Surgical masks or other medical grade masks should be reserved for health workers who need them the most.


Activated carbon face masks and filters are among the choice that you have for a cloth face mask. There are various products that you can purchase on the market. However, there are some things that you need to consider before purchasing a product. The last thing that you want to happen is to receive a product that is made from low-quality material and does not fit.

To help you get started, we have gathered a list of the best products that are sold online. We have chosen the products based on reviews and ratings from customers. Compare one product to another so that you can find the one that suits your needs and preferences.

Moreover, we have also shared patterns and tutorials on how to make DIY face masks with pockets for filter inserts. We have also shared various materials that you can use as filters in case you cannot find one online. Check out the rest of the post for more tips and information.

In the picture:
Face Mask With Activated Carbon Filter-get more info


1. kungfuren Face MaskOpens in a new tab.
2. Washable Face Cover for OutdoorOpens in a new tab.
3. Evelove Unisex Face MaskOpens in a new tab.

The folks at Amazon also have their own list of best activated carbon face masks and filter inserts – many are on sale.

Best Activated Carbon Face Masks and Filter Inserts

#1. Washable Breathable Mouth CoveringOpens in a new tab.

#2. 100% Cotton mask,Face MaskOpens in a new tab.

#3. BASE CAMP M Plus Dust MaskOpens in a new tab.

#4. Reusable and Breathable Face MaskOpens in a new tab.

#5. Z Mask Washable Cotton Cloth Face MaskOpens in a new tab.

What Are Activated Carbon Face Masks?

Activated carbon face masks are a kind of masks that can block pollen, dust, and airborne germs. Most types of masks are washable and have replaceable filtersOpens in a new tab.. If they get dirty, you can wash them by hand and replace filters regularly. These kinds of masks also come in a wide array of colors and styles. Moreover, you can purchase replacement filter packs so you can replace filters when needed. Activated carbon face masks will last as long as you need it.

What Is It Used For?

Activated carbon face masks are usually a 4-ply plated face mask that has carbon pre-filter. These kinds of face masks can remove a wide array of contaminants, organic vapors, and foul odors. Unique machines make activated organic carbon face masks. They have a soft lining that is breathable and does not irritate the skin.

What do Face Mask Filters Do?

Face mask filters will improve the capabilities of homemade cloth masks. According to Joel Burken, Ph.D., chair of the department of civil, architectural and environmental engineering at Missouri University of Science and Technology, if your face mask is made of thin fabric material or has a loose weave, it might not catch many “aerosol-sized particles that we’re concerned about with the COVID virus.” An effective face mask filter will allow a lot of airflows while capturing a high percentage of the virus’s particles.

Difference between Activated Carbon Face Masks and a Surgical Mask

Different kinds of face masks are available, so you need to know which one you should use. In the U.S.the CDC recommends that the general public should wear cloth face masks. These masks are not surgical masks or N95 respirators, but a homemade mask made from fabrics like scarves, bandanas, and handkerchief.

 Activated Carbon Face Masks

These kinds of face masks can be purchased with filter inserts. According to this siteOpens in a new tab., the principle of filtration is to add an active carbon filter into the layer of the mask. It can filter fine dust and adsorption odor. As compared to typical face masks, activated carbon face masks are more absorbent and are 30 times more likely to filter harmful gasses and liquids. Moreover, they have the effect of preventing poison, filtering bacteria and dust, and deodorization, which is suitable for the recovery of the respiratory system.

Surgical Masks

According to the FDA, “A surgical mask is a loose-fitting, disposable device that creates a physical barrier between the mouth and nose of the wearer and potential contaminants in the immediate environment.” It is usually used in a medical setting. Due to the current Coronavirus pandemic, the general public should wear cloth face covering and leave the surgical masks to health workers who need it the most.

We have also written an article that tackles antiviral/surgical face masks. Check out the article for an in-depth discussion about surgical masks and the best products that you can purchase online.

Is it Okay to Use a Cloth Face Mask Filter?

When it comes to the effectiveness of a cloth face mask, it all depends on the material used. However, you can also add filters for an extra layer of protection. According to research from Missouri S&TOpens in a new tab., more open fabrics blocks only ten to twenty percent of particles, but adding several layers of a HEPA filter will block eighty to ninety percent of particles. You can use a filter if you have an appropriate material to be used.

You can also check out this article that tackles cloth face masks. We have gathered a list of the best products that you can choose from. Moreover, we have shared tips on how to find the best products on the market.

✅ Video – The Ultimate Coronavirus Face Mask? Missouri S&T Professor May Have the Answer

The MissouriS&T shares the video below on YouTube. In the video, Missouri S&T environmental engineering assistant professor Dr. Yang Wang discussed the effectiveness of fabrics against aerosols embedded with Coronavirus. They have tested various materials to come up with the answer. Watch the discussion below.

Video from: MissouriSandTOpens in a new tab.

Reusable Face Mask with Filter

For an extra layer of protection, you can purchase or make a reusable face mask with filter. You can purchase face masks that already include filter inserts, or you can also make your filter from materials like HEPA filter, coffee filter, or even tissues. Take note that these filter inserts are for single use only and disposed of after use.

Neoprene Face Mask with Filter

If you cannot find a cloth mask that is made from cotton, you can also purchase neoprene face mask as an alternative. These face masks are reusable and comes with filter inserts. They are available in various designs and sizes. Compare products before purchasing to get the best deals.

How to Wear Carbon Filter Face Mask

Make sure that you are correctly wearing the face mask so that it fits snuggly on your face without making you feel comfortable. The more comfortable that you feel, the less you will touch the mask with your hands and prevent contamination. Below are the proper ways to put on and remove a face mask according to the Department of Public Health, City and County of San FranciscoOpens in a new tab..

Putting on the Mask

  • Clean your hands with soap and water or hand sanitizer before touching the mask.
  • Remove a mask from the box and make sure there are no obvious tears or holes in either side of the mask.
  • Determine which side of the mask is the top. The side of the mask that has a stiff bendable edge is the top and meant to mold to the shape of your nose.
  • Determine which side of the mask is the front. The colored side of the mask is usually the front and should face away from you, while the white side touches your face.
  • Mold or pinch the stiff edge to the shape of your nose.
  • If using a face mask with ties: Then take the bottom ties, one in each hand, and secure with a bow at the nape of your neck.
  • Pull the bottom of the mask over your mouth and chin.

Removing the Mask

  • Clean your hands with soap and water or hand sanitizer before touching the mask. Avoid touching the front of the mask. The front of the mask is contaminated. Only touch the ear loops/ties/band
  • Face Mask with Earloops: Hold both of the ear loops and gently lift and remove the mask.
  • For face Mask with Ties: Untie the bottom bow first, then untie the top bow and pull the mask away from you as the ties loosened.
  • Face Mask with Bands: Lift the bottom strap over your head first then pull the top strap over your head.
  • Throw the mask in the trash. Clean your hands with soap and water or hand sanitizer.

What Filter Do You Put in a Face Mask?

People are more and more innovative when it comes to using filters for face masks. Aside from buying filter inserts, you can also make your own using materials that you can find at home. Check out below for some of the materials that you can use as filters.

HEPA Vacuum Filters

You can make use of HEPA filters commonly found in household appliances like air conditioners. They have a high efficiency when it comes to filtering microscopic particles. It includes microscopic droplets or the majority of respiratory virus transmission. They are also breathable and easy to obtain. Moreover, they do not have large amounts of inhalable synthetic materials.

Non-Woven Polypropylene Material

These are commonly used in non-shiny reusable fabric grocery bags, wine bags, and tote bags. They also make an ideal filter fabric. Polypropylene non-woven fibers are the same material used in N95 masks though the thickness and weave are different. Grocery store tote bags made with non-woven polypropylene can be easily laundered and are reusable.

Coffee Filters, Paper Towels, Tissues

These materials are not very useful when filtering out microscopic particles, non-washable. Aside from that, coffee filters can quickly become saturated with moisture. These filters are suitable for one-time use only. However, you can use them, especially if they are only the materials that you have at your disposal.

✅ Video – DIY Face Mask Filter with HEPA Fabric

Caroline shares the video tutorial below on her YouTube Channel. She demonstrates how to make a face mask filter with the use of a HEPA fabric. The steps above followed in making the filter. Watch the video below for the instructions.

Video from: SewCanSheOpens in a new tab.

How to Sew a Face Mask with Filter Pockets

If you know how to sew, then it will be easy for you to make a face mask. The tutorial shared by HealthlineOpens in a new tab. talks about how to sew a face mask with filter pockets. It is easy to make, and you will need materials that you can easily find at home. Check out the complete tutorial by clicking the link above. For more patterns and tutorials, check out this article about free face mask tutorials and patterns. We have shared 21 free patterns that you can follow. Choose from sewing and no-sew patterns that are available.

✅ Video – How to Make Face Mask with Filter Pocket

Craft Daily shares the tutorial below on YouTube. It tackles how to make a face mask with a filter pocket. The details on how to cut and sew the face mask are discussed step-by-step. You will also learn how to fold the fabric to make pleats. Check out the full tutorial below.

Video from: Crafty DailyOpens in a new tab.

How to Make a No-Sew face Mask with Pockets for Filter Inserts

If you are not skilled in sewing, you can still make a face mask. There are many no-sew patterns and tutorials that you can find online. For instance, this tutorial shared by the 5 Minutes for Mom website talks about how to make a no-sew face mask with pockets for filters. It is an easy project that you can create using a few materials. Check out the steps by clicking the link above.

You can use rubber bands for the ear loops. Check out this article about how to make facemasks with rubber bands for tutorials and patterns.

✅ Video – EASY No-Sew Face Mask with Two Layers + Filter Pocket

The video below is shared by Jennifer Maker on her YouTube channel and tackles how to make a face mask with filter pockets. There is no sewing required, and you can make the mask out of a t-shirt. The mask is cut using a pattern and includes an ear loop, so there is no need for you to add one using elastics or ties. The mask easy to make and can be completed in a few minutes. Check out the video tutorial below.

Video from: Jennifer MakerOpens in a new tab.

Things to Consider When Purchasing Activated Carbon Face Masks and Filter Inserts

If you would instead purchase a face mask, there are some things that you need to consider. Make sure that you attempt to verify the quality of the face mask that you will purchase to find out if they can provide adequate protection against viral particles. Moreover, it should meet the CDC guidelinesOpens in a new tab. on what a face mask should be.


One of the things that you need to consider is the material used when making the face mask. Each material is different, and some provide more protection as compared to others. Among the best materials that you can use are 100% cotton and other tight-woven fabrics. It is also ideal for the face mask is made of multiple layers of fabricOpens in a new tab..

Ties or Ear Loops

Another thing that you need to consider is the ties and earloops used. They will secure the mask on your face making sure that there are no areas wherein a particle can go through. Most of the ear loops have elastic that are comfortable and will not irritate sensitive skin. Others use fabrics for the ties.


You also need to consider the breathability of the face mask. While the mask must have multiple layers of tight-woven materials, it should still be breathable. You should not feel suffocated when wearing the mask. It is vital, mostly, if you will wear the mask for many hours.


Most of the face masks sold nowadays are cloth, which makes them reusable. However, you should consider the material to make sure that it will not quickly get damaged or change its shape when laundered and machine dried. Do not forget to check the face mask for any holes before wearing them.


Consider the fit of the face mask. It should fit snuggly and comfortably against the side of the face. Choose a size that fits your face. If, in case the face mask that you have purchased is a bit larger, you can always alter it with a few sewing to make sure that it fits perfectly on your face.


Can Activated Carbon Face Masks Prevent Coronavirus?

No. This kind of face mask cannot prevent someone from getting infected with the virus. The activated carbon face mask can only trap a minuscule number of virusesOpens in a new tab. (10%-20%). Hence, they cannot prevent someone from getting infected.

Activated carbon face masks will not provide better protection as compared to medical-grade face masks. Take note that while the filters of the mask can easily be changed, the filler inserts are impossible to clean and should be disposed of after each use.

How Should I Clean It?

Make sure that you dispose of the filter before washing the face mask. It is vital to clean the mask after every use. You can clean it through a gentle cycle on your washing machine or carefully wash by hand with warm and soapy water. After washing, dry the mask on a high heat dryer, or you can hang it up in direct sunlight. Once the mask is thoroughly dried, place a new filter into it.

Are Homemade Masks Effective?

A 2008 studyOpens in a new tab. compares N95 respirators, surgical masks, and homemade face masks. As a result, the N95 respirators provide the most protection from aerosols, while homemade masks offer the least. However, due to the global pandemic and the short supply of medical masks, it is recommended to wear homemade cloth face covers to prevent the spread of the virus.

The End

You have reached the end of this post that tackles activated carbon face masks and filter inserts. You have the option to purchase or make your face mask. If you opt to purchase, there are various things that you need to consider to help you avail the best product. On the other hand, you can make a homemade face mask using different patterns and tutorials that are available online. We hope that you have learned more about the topic in this article. Thank you for reading!

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